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Thermoformed TrayImproved Tray Feeding

Crunch Pak manufacturers healthy fruit, vegetable and protein snacks for retail sale.

The Challenge

Crunch Pak's highly automated packaging process which includes the feeding, filling and lidding of the custom thermoformed trays, was not operating efficiently. The thermoformed trays were constantly sticking to each other and not feeding properly. This caused downstream issues which required additional labor to solve. Crunch Pak needed a supplier that could design and produce trays that could de-nest properly.

Crunch Pak Snack Pak Film Lid

The Solution

The Indepak team visited Crunch Pak's operation and evaluated the process to understand the causes of the tray feeding issues. Once complete, our team made several recommendations to alter both the design and process and Crunch Pak awarded us the business.

Crunch Pak Paw Patrol Snack Containers Stacked

The Result

The design changes coupled with our high tolerance thermoformed packaging tray greatly increased throughput and reduced labor.

Crunch Pak Paw Patrol Snack

Ready to Get Started?


Request Quote
and/or Samples

Contact sales for pricing and access to samples for testing and prototyping.

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Contact a
Packaging Specialist

For help finding the best package for your application or creating one that is customized to your specific needs.

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Stock Clamshells

Shop our
Online Store

For immediate access to our stock thermoformed clamshell line. Please note you will be transferred to our Clamshell-Packaging - VisiPak webstore and all products currently ship from our St. Louis, Missouri warehouse.

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